
HarmonicGuard® Series Drive-Applied Harmonic Filter Installation, Operation, and Maintenance Manual TCI, LLC W132 N10611 Grant Drive Germantown,
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 8 Installation Intended Audience This manual is intended for use by all personnel responsible fo
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 9 Maintenance and Service HG7 Harmonic Filter Reliability and Service Life The HG7 has been desi
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 10 Fuse Specifications Table 1a through 1d list the specifications for the LC filter power circu
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 11 Table 1c – Fuse Specifications for HG7 480 Volt Models HG7 Rating (HP) kVar Power Circuit Fu
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 12 Replacement Parts If replacement parts are needed, please contact your TCI representative. To
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 13 Product Description HG7 Drive-Applied Harmonic Filter The HG7 is a drive-applied harmonic fil
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 14 Part Number Encoding Figure 2 identifies the significance of each character in the HG7 par
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 15 Product Technical Specifications Table 2 lists the major technical specifications for the HG7
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 16 Drawings Typical Schematic Diagrams and Outline and Mounting Dimension Drawings Typical HG7 d
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 17 Typical Drawings continued
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 18 HG7 ST Typical Schematic based on 480V HG7 STC Typical Schematic based on 480V When poss
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 19 HG7 XM Schematic: 7.5 – 60 HP based on 480V When possible, the “Up to Speed” Auxiliary Contac
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 20 HG7 XM Schematic: 450 – 600 HP based on 480V When possible, the “Up to Speed” Auxiliary Conta
CONTACTOR & CPT OPTION CONTACTOR & CPT OPTION HG7 I, O, & M Manual 21 Standard Filter (ST) The Standard Package has the suffix of “ST” in
CONTACTOR & CPT OPTION CONTACTOR & CPT OPTION HG7 I, O, & M Manual 22 Contactor Option (STC) STC Option Models This model is identified b
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 23 Power Monitor Package Option (XM) This model is identified by the suffix
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 24 Product Technical Specifications Table 3 lists the major technical specif
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 25 Control Wiring Control Power An internal control power transformer is pro
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 26 Connection Diagram Figure 3 shows the typical wiring connections be
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 27 HG7 “XM” Option Operation Adjustments Protection Monitor Settings ♦ The
i HG7 I, O, & M Manual Table of Contents Introduction ...
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 28 The HG2TM Protection Monitor Introduction Product Description The HG2TM P
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 29 Figure 4 – HG2 Protection Monitor Display and Keypad Display and Keypad
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 30 General Operation Power Up Sequence ♦ For the first 3 seconds after powe
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 31 indicates that the displayed value is the average of the individual phase
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 32 resetting the unit that detected the fault condition. The other units in
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 33 12. You can step through the menu only in the "UP" direction.
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 34 Troubleshooting Units Equipped with the HG2TM Protection Monitor The HG2T
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 35 Protection Monitor Display Fault Codes If the Protection Monitor display
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 36 FAULT Code Troubleshooting Procedure F11-F13 Fault on initial startup Fil
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 37 FAULT Code Troubleshooting Procedure F11-F13 Fault after initial normal s
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 2 Introduction Safety Instructions Overview This section provides the safety instructions which
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 38 FAULT Code Troubleshooting Procedure F31-F33 Filter Over-current Delayed
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 39 HG2 Protection Monitor Calibration Introduction The HG2 has calibration a
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 40 Warning Line voltage is connected to terminals J2, J3, and J4 at the top
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 41 Troubleshooting Calibration Problems If, during the Calibration Procedur
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 42 Figure 5 – HG2 Keypad View Figure 6 – HG2 Board Component View R68R94R43
POWER MONITOR PACKAGE ONLY POWER MONITOR OPTION HG7 I, O, & M Manual 43 Figure 7 – HG2 Connection Details – Board Component View Replacement Par
KIT PACKAGE OPTION (KP) KIT PACKAGE OPTION HG7 I, O, & M Manual 45 Kit Package Option (KP) “KP” Option Models The HG7 “KP” Option is a harmonic
KIT PACKAGE OPTION (KP) KIT PACKAGE OPTION HG7 I, O, & M Manual 46 Product Technical Specifications Table 9 lists the major technical specifica
KIT PACKAGE OPTION (KP) KIT PACKAGE OPTION HG7 I, O, & M Manual 47 Installation Review all Pre-Installation and Installation instructions at th
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 3 General Safety Instructions These safety instructions are intended for all work on the HG7. Ad
KIT PACKAGE OPTION (KP) KIT PACKAGE OPTION HG7 I, O, & M Manual 48 Field Wiring Information Below is the typical wiring diagram for the 3-phas
COMPONENT PACKAGE OPTION (CP) COMPONENT PACKAGE OPTION HG7 I, O, & M Manual 49 Component Package Option (CP) “CP” Option Models The HG7 “CP” Opti
COMPONENT PACKAGE OPTION (CP) COMPONENT PACKAGE OPTION HG7 I, O, & M Manual 50 Product Technical Specifications Table 11 lists the major techni
COMPONENT PACKAGE OPTION (CP) COMPONENT PACKAGE OPTION HG7 I, O, & M Manual 51 Installation Review all Pre-Installation and Installation instruct
COMPONENT PACKAGE OPTION (CP) COMPONENT PACKAGE OPTION HG7 I, O, & M Manual 52 Field Wiring Information Below is the typical wiring diagram for
TCI, LLC W132 N10611 Grant Drive Germantown, Wisconsin 53022 Phone: 800-824-8282 Fax: 414-357-4484 Web Site: http://www.transcoi
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 4 Receiving Inspection and Storage Thank you for selecting the HG7 Drive-Applied Harmonic Filter
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 5 Pre-installation Planning Verify the Application HG7 Ratings Make sure that the HG7 harmonic f
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 6 Installation Guidelines Mounting The HG7 must be mounted vertically on a smooth, solid surface
INTRODUCTION INTRODUCTION HG7 I, O, & M Manual 7 HG7 Harmonic Filter Operation Caution Thoroughly check the installation before applying power
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